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HP DL380p Gen8 Fan Presence Hack

Fan presence bypass and low-noise fan modification for HP ProLiant DL380p Gen8 servers.

This project documents a tested method to make the HP ProLiant DL380p Gen8 accept non-original fan modifications without fan errors in iLO.

Status

✅ Fan presence hack verified ✅ All fans detected as OK ✅ Fan redundancy restored ✅ Health status OK ✅ Tested on iLO 4 v2.77 ✅ Tested on iLO 4 v2.82 ✅ Warm reboot test passed ✅ POST fan check passed ✅ Stress test passed

Test System

Component Details
Server HP ProLiant DL380p Gen8
CPU 2x Intel Xeon E5-2690
iLO iLO 4
Firmware tested 2.77 and 2.82
OS Proxmox VE
Fan mod Fan presence bypass
Planned fans Thermalright TL-B6B PWM 60x60x25mm

Why this project exists

HP ProLiant Gen8 servers are known to report fan errors or increase fan speed when non-original fans are used.

Typical symptoms:

  • Fan Failed
  • Fan Redundancy Failed
  • Health status warning
  • High fan speed
  • Fan errors during POST or reboot

The goal was to reduce fan noise while keeping iLO health status green.

Fan Connector Pinout

The 6-pin fan connector used in this system follows this layout:

Pin Function
1 12V
2 Not connected
3 Speed control / PWM 0–3.3V
4 Rotation detect
5 Ground loop / presence
6 Ground

Presence Hack

The tested bypass connects the fan presence related pins to ground.

Tested bridge:

Pin 4 ─┐
Pin 5 ─┼── Ground
Pin 6 ─┘

Verified iLO Versions

iLO Version Result
iLO 4 v2.77 ✅ Working
iLO 4 v2.82 ✅ Working

Verified Results

After applying the modification:

  • All fans detected correctly
  • Fan redundancy restored
  • Health Summary reports OK
  • No fan-related warnings
  • No fan-related POST errors
  • Stable operation after reboot
  • Stable operation under load

Stress Test

The server was tested under sustained CPU load using both processors.

Test Results

Test Result
Cold Boot ✅ Passed
Warm Reboot ✅ Passed
POST Fan Detection ✅ Passed
Fan Redundancy ✅ Passed
Health Status ✅ Passed
Stress Test ✅ Passed

Observed during testing:

  • CPU package temperatures remained within safe operating limits
  • iLO reported all fans as healthy
  • No unexpected fan ramp-up events
  • No thermal warnings generated

Current Fan Speeds

After successful boot:

  • Fan 1: ~32%
  • Fan 2: ~35%
  • Fan 3: ~40%
  • Fan 4: ~40%
  • Fan 5: ~40%
  • Fan 6: ~37%

All fans reported OK and system redundancy remained active.

Future Testing

Planned validation steps:

  • Thermalright TL-B6B PWM installation
  • Tachometer signal verification
  • PWM speed control verification
  • Long-term stability testing
  • Additional iLO firmware testing

Disclaimer

This modification is experimental and performed at your own risk.

Always monitor temperatures after modifying server cooling hardware.

The author assumes no responsibility for hardware damage, overheating, or data loss resulting from modifications described in this repository.

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Fan presence bypass and low-noise fan modification for HP ProLiant DL380p Gen8 servers.

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